Fuel consumption cost calculator

Fleet Fuel & Cost Planner

Use the calculator above in advance for your heavy-duty machine, such as a hydraulic excavator, a hydraulic crane, a piling rig, or a crawler crane, to calculate fuel efficiency and cost per hour.

Estimated Fuel Consumption Chart (Diesel)

Machine Type Avg. Burn (Ltrs/Hr) Load Factor
20-Ton Excavator 12 – 18 Medium Duty
Piling Rig (SR-60/70) 25 – 35 High Idle/Torque
100-Ton Crawler Crane 10 – 15 Intermittent
Hydra/Pick & Carry 4 – 7 Light/Standard

Fuel Efficiency & Estimation FAQ

Q: How do you accurately compute hourly fuel consumption?

Ans: The most useful and accurate method is the “Full Tank Method.” Fill the tank to the brim, operate the machine for exactly 5 hours, and then refill. Divide the refill liters by 5 to find your hourly burn. Our calculator above automates this data to provide a precise fuel consumption estimate for project planning.

Q: Does a higher RPM always mean higher fuel consumption?

Ans: Yes, but modern Tier-4 engines feature a “Sweet Spot” (Eco Mode) where torque is at its highest while fuel efficiency is optimized. Operating the engine consistently above this range can increase your operational costs by 20% or more without a significant gain in productivity.

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